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★ FACTORY PROCESS · INSIDE RD GUANGZHOU

From your brief to the
shelf — five clear steps.
Seven dedicated production lines.

A 600-person formal factory in Huizhou. ISO, Disney and ICTI certified. Camera-monitored with full plastic-material traceability. Every order is the same path: brief → sample → mould → trial run → mass production.

★ 600 staff ★ 7 production lines ★ ISO 9001 / Disney / ICTI ★ Full IP-camera coverage ★ Material in/out traceability

★ HOW YOUR ORDER MOVES

Five clear stages, from your brief to delivery.

Each stage is owned by a named project manager. Weekly photos and written updates are standard.

STAGE 01

Customer Brief

You already hold a 3D design, a colour work order or just a clear idea. Our project manager confirms material, finish, MOQ and timeline within 48 hours.

Input · 3D design · colour work order · brand brief
STAGE 02

Sample Sign-off

From the approved design we print a white-wax or red-wax sample for size and proportion. After your sign-off, we move on to mould layout.

Output · approved wax or red-wax sample
STAGE 03

Mould Development

With your OK on the sample, our mould team lays out the cavities per your quantity and opens steel moulds. CNC, EDM and hand polish.

Output · steel mould, cavity layout approved
STAGE 04

Trial Production Sign-off

Trial run pulls out the first plastic parts for your approval. In parallel, our spray line makes a colour proof so you can sign off plastic and paint in one round.

Output · plastic-part + colour-proof both approved
STAGE 05

Mass Production & Ship

Once both the plastic part and the colour proof are signed off, we run full mass production. Final QC, retail packing, worldwide delivery.

Output · boxed, QC-passed, shipped to your warehouse

★ EIGHT DEPARTMENTS

Eight named departments — engineering, mould, production through to outbound.

From concept sketch to sealed carton — each stage sits in its own named department with a single point of accountability.

DEPT 01

Mould

Full inspection per unit
DEPT 02

Engineering

Full inspection per unit
DEPT 03

Injection

Full inspection per unit
DEPT 04

Spray Painting

Full inspection per unit
DEPT 05

Transfer Printing

Full inspection per unit
DEPT 06

Quality Inspection

Full inspection per unit
DEPT 07

Assembly

Full inspection per unit
DEPT 08

Packaging

Full inspection per unit

★ EXPORT CERTIFICATIONS

Certified for Disney, ISO and ICTI export standards.

Audit-ready documentation provided with every shipment. Third-party lab reports available on request.

ISO
9001

ISO 9001 Quality System

Internationally recognised quality management. Annual third-party audit, documented procedures for every step.

Disney
ILS

Disney ILS Approved

Listed on the Disney ILS facility register. Approved for licensed character production under Disney brand standards.

ICTI
CARE

ICTI CARE Certified

Independent audit of ethical manufacturing, worker safety, and supply-chain transparency for toy exports worldwide.

★ CONFIDENTIALITY & TRACEABILITY

Two advantages every IP-sensitive client asks for.

We work with brand owners and licensed-IP holders. Confidentiality is a structural part of how we run.

★ ADVANTAGE 01

Full-factory IP-camera coverage

  • CCTV across every production line, mould room and warehouse.
  • Footage retained for 30 days; client can request a dedicated livestream for their project.
  • Visitors, contractors and workers all signed in and tracked.
  • NDA signed before any 3D file is opened in the workshop.
★ ADVANTAGE 02

Plastic-material traceability

  • Every batch of plastic pellets logged on intake — supplier, lot number, weight.
  • Locked warehouse, restricted to authorised staff only.
  • Batch code travels with the part through injection → spray → assembly → pack.
  • Final carton label carries the batch code — one scan to trace any unit back to its raw material.

★ READY TO START?

Send your brief. We'll quote within one working day.

Share your 3D file, colour work order and target quantity. NDA before any file is shared.

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